The Prototype
Once the design is finalized I make a rough softwood prototype rather than making reams of technical drawing. I work from plans in my head rather than on paper. As a skilled woodworker I begin by selecting the right pieces of wood and carefully shaping them to create the various components of the automaton. I cut all my components with a band saw or scroll saw including gears. This may involve carving intricate figures and scenes or cutting precise gear teeth using specialized tools such as files and rasps.
For me the cutting and preparation of the components is fairly straightforward. I generally build as i go used my prototype as my reference. The difficult bit is assembly and to get it to work correctly and smoothly. I believe this is where the true skill of the maker is tested.

 Assembly and Testing

Once the automaton is assembled, I give it a rigorous test' I carefully observe its movements, making adjustments to the mechanism as needed to ensure smooth and accurate motion. This process can be time-consuming, as even minor adjustments can have a significant impact on performance.
The final step involves adding artistic elements to the automaton. This may include painting and decorating the wooden figures to bring the scene to life.

 Gears 

 Gears are fundamental part of any automaton. They transfer rotational motion from one part of the mechanism to another. I aways make the gears from Hardwood for a more accurate mesh of the teeth and smooth operation.

Working alongside the gears are cranks and levers these convert rotary action into linear motion, enabling specific actions within the mechanics. The cranks turn in a circular motion, levers move backwards and forwards, often driven by cams or other mechanisms. My Magical Marvels are driven by gears, levers, and cams that convert rotating motion into a series of different movements.

       

Cams are attached to a rotating shaft, and as the cams turn, the levers or rods to move in a certain way. The shape and design of the cam determines the movement it generates allowing for a wide range of uses in overall design. Cams can vary between an irregular shape or a regular round shape that control the timing and of movement in my creations. 

I have occasionally used springs mainly for a "Snap Back" movement.. They are essential for producing repetitive or oscillating movements. When wound or compressed, a spring stores potential energy, which is gradually released to drive the automaton's motion. 

Linkages directly connect elements that transfer motion from one part of the automaton to another. They can take various forms, including rods, belts, and chains. I would generally use brass rod linkages rather than belts and chains......less complicated and not prone to failure. 

My Magical Marvels are a testament to the joining of art and mechanics. These mechanical wonders will hopefully delight people for generations with their intricate movements and charming scenes. Understanding the mechanics behind wooden automata and the craftsmanship required to create them provides a deeper insight and appreciation for these captivating creations. Whether they tell a story, depict a scene from nature, or simply provide a sense of wonder, wooden automata continue to enchant and inspire audiences worldwide